Using Dye Sublimation on Shirts
If you are looking to put a custom design on a shirt, you should consider using dye sublimation. This process uses a chemical bonding process to attach the dye particles to the fibers of the fabric. This bonding process makes the design last much longer than any other print method. Other design methods typically place the design directly on the surface of the shirt, which will fade or crack over time.
Dye sublimation is the most expensive printing method
It is important to understand how dye sublimation works, so you can decide if it is right for your business. The process is multi-step and requires large factory equipment. You may need to consult with a specialist to find the right machine for your needs. The printer, which produces heat and pressure, can be expensive.
This printing method is expensive because it requires fine detail and very high quality graphics. This process is ideal for large print sizes, but is inefficient for small orders. Luckily, it is not limited to large industry players - many individuals are setting up online businesses with dye sublimation technology.
This process produces super-vivid designs. Unlike other techniques, this method does not add any extra weight to shirts, and the results are super-soft. However, dye sublimation is only suitable for shirts made from polyester fabric. Because of this, it is limited to printing on lighter colors.
Sublimation printing works by transferring a design from sublimation paper to the fabric by pressure and heat. Unlike chemical inks, this process does not cause any harm to the environment, and produces high-definition prints. It is also an economical method for personalizing shirts.
Sublimation printing is best for small projects or those with small budgets, as the dyes do not fade. It is also more time-consuming than DTG, which is why dye-sub is the best choice for small-scale t-shirt printing. Unlike DTG, this method is perfect for smaller print runs - under 20 shirts. It is slow compared to screen printing because you have to transfer an image from transfer paper to a shirt.
Screen printing is another popular printing method, but it requires experience and skill to perform. There are several variations of screen printing, each with its own advantages and disadvantages. The DTG process produces the highest quality designs on polyester fabric, while screen printing and sublimation can create retro-looking designs on cotton. Screen printing is also a good choice if you want to create several shirts quickly.
When choosing the best printing method, it is important to know the difference between dye sublimation and direct to garment printing. For example, Dye sublimation uses a special liquid dye that is applied to a transfer paper. Heat is used to dry the dye. The result is a very clear and bright color that does not feel like it is under your hand. However, this method requires a lightweight fabric. The process is also durable, which is why it is best for multi-colored shirts.
The cost of printing a shirt depends on the design. Larger and multi-color prints use more ink. However, small prints can be printed for less than $1 per shirt. In contrast, large prints and Jumbo Sized Screens require a large amount of ink and cost much more per shirt.
It is more durable than heat transfer vinyl
Heat transfer vinyl prints are temporary, and sublimation produces a more durable, long-lasting print. Sublimation leaves fabric feeling breathable and does not peel or crack. It is best suited for polyester and synthetic fabrics, and is not suitable for cotton t-shirts.
Heat transfer vinyl costs around $3.50 per square foot, and is applied to a variety of substrates. Sublimation, however, requires a special printer and sublimation blanks. It also requires a cutter to remove the vinyl from the garment.
Sublimation printing on shirts is more durable than heat transfer printing on vinyl. This process involves printing a design using a special ink, weeding excess vinyl, and applying heat. Heat transfer printing is typically used for small runs of custom t-shirts.
Unlike heat transfer vinyl, sublimation on shirts has a higher temperature limit. This allows for more precise treatment of the material. It also allows for more intricate designs. It is also more economical than heat transfer vinyl. Aside from being more durable, sublimation on shirts is better for t-shirts, because the inks remain in place for much longer.
Heat transfer paper is less expensive than heat transfer vinyl and is a good option for short-run prints. It will last for 25 to 30 washings before cracking or fading. It will not last as long as sublimation, however. However, if you want a long-lasting design, sublimation will definitely be the way to go.
Heat transfer vinyl is a great way to personalize t-shirts with a unique design. Heat transfer vinyl requires an iron to apply, while sublimation uses dyes the fabric. However, both methods have advantages and disadvantages. Heat transfer vinyl is easier to apply on a natural fabric, while sublimation will give you a long-lasting result.
Sublimation on shirts is a better option for large-scale projects. It is cheaper than HTV because it requires less equipment and consumables. Moreover, it is better suited for hobbyists and small businesses. It is more durable than HTV and has higher color quality.
The downside of sublimation on shirts is that it's not compatible with all kinds of designs. For example, it will not print on dark-colored t-shirts. Additionally, it won't work with black-and-white designs. However, vinyl gives you a wider range of colors and materials. You can also combine different colors with sublimation, but it won't work on shirts with darker colors. Using different colors would require additional cutting and weeding.
Sublimation is a great option for high-volume products because it saves time and effort. Sublimation printers like the Epson F570 can print multiple sublimation prints at the same time. The printer also allows you to apply the transfers right away, without cutting and weeding. Both processes offer long-lasting durability and are very easy to apply.
The disadvantage of sublimation on shirts is that it requires more materials and requires a higher budget. In addition, it is less efficient for large-scale projects. As a result, it is more expensive than HTV. Furthermore, it requires more ink and cannot print on dark-colored garments.
It can render a shirt unsellable
Sublimation is a process of dying a garment with inks. But it is important to follow the right procedure to prevent ghosting and smudging. This technique is best performed with a sublimation paper with ink on one side, and the shirt on the other. The sublimation paper should be protected by a heat-resistant tape. Butcher paper or Teflon sheet can be placed over the printing paper to avoid ghosting.
The process of sublimation is fascinating. Using heat, special inks are activated and transferred to a different material. Polyester is one of the most common fabrics for sublimation. In seconds, the printed design becomes part of the fabric. This means that people with sensitive skin cannot feel or see the printed design.
Sublimation printing on shirts can result in white creasing. This occurs because the design has not been fully transferred to the surface of the garment. The ink on the transfer paper can be damaged by moisture. The most common places for these white marks are the seams and underarms. The white marks can make the shirt less desirable.
Sublimation printing is a good option for small batches. The process can be very quick and is popular with smaller orders. Unlike other methods, sublimation printing allows you to have your design all over the garment. This method allows you to design the shirt according to your specifications.
Sublimation printing is done with a heat press and a sublimation paper. The design must be able to fit within the material's print boundary. You can create a design in several design programs, including photoshop, silhouette studio, and Procreate. The design must be large enough to fit the printing material, but if it is too large or too small, it will not be able to be transferred.
Sublimation is a process where dyes are transferred onto different materials using heat. The image is designed on the computer and printed on a special sublimation paper. A heat press then presses the paper on the fabric. This process is similar to heat transfer paper, however sublimation prints are permanent and remain visible on the garment even after washing.
While this method is fast and convenient, there are certain precautions to take. First of all, it is not suitable for natural materials such as cotton. Natural materials do not have enough pores to absorb the ink. Secondly, you should avoid printing on 100% cotton. This may result in unsellability.