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Dye Sublimation T Shirt Printing

Advantages and Disadvantages of Dye Sublimation T Shirt Printing

If you're considering dye sublimation t shirt printing for your next big project, it's important to know the advantages and disadvantages of this process. Learn about its size options, environmental impact, and cost. Then you can decide if this technique is right for your project.


While there are many benefits to dye sublimation t shirt printing, there are also some disadvantages. The first is that it can be expensive, especially for small print runs. In addition, the process involves more steps and more materials than inkjet printing. This makes it more expensive than other printing methods. Another disadvantage is that the ink used in the process is not recyclable. The process also uses plastics impregnated with dye, making them hard to recycle.

Another disadvantage of dye sublimation t shirt printing is that it is not suitable for all kinds of fabrics. Only polyester is suitable for this method. This is because polyester expands under heat. This allows the dye to penetrate the fibers and stay there. As a result, the dye never fades.

Another disadvantage of dye sublimation t shirt printing is that it is less vibrant on dark fabrics. Sublimation printing produces richer colors, but dark fabrics tend to dull colors. This means that a bright red shirt will not look as vibrant. Fortunately, the process is not as complex as it sounds. If you're interested in creating your own t-shirts, it's worth trying dye sublimation.

However, it is important to note that dye sublimation is more expensive than screen printing. In addition, it is not suited for small print runs. Screen printing is more suitable for large-scale projects and bulk orders. In contrast, dye sublimation is more cost-effective for small projects. Screen printing requires lengthy setup time, which makes it impractical for small orders.

However, the benefits of dye sublimation t shirt printing far outweigh its disadvantages. First, dye sublimation is more environmentally friendly than heat transfer. Its environmental impact is significantly reduced compared to chemical inks. Second, it produces a high-quality print that will not shrink or crack under normal wear and tear.


If you're planning to do your own dye sublimation t shirt printing, then you need to consider a few factors before you make your final decision. The first factor to consider is the type of fabric you'll be using. The dye sublimation process works on different types of fabrics, but you will want to choose a fabric that contains at least 75% polyester. This type of fabric is cheaper than cotton and can be bought in bulk quantities.

The next factor to consider is how much you'll have to spend on supplies. There are a number of basic materials that you'll need to buy and restock. When shopping for these supplies, find suppliers that will work with your budget and offer reliable shipping. The average cost for a sublimated product is $30 per hour.

Using sublimation printing requires special inks that bond to polyester fabrics. If you're planning to start a t shirt printing business, you'll need dye-sub inks. To be able to get the best results, you'll need light-colored shirts made of 100% polyester.

Another aspect to consider is how many shirts you plan to order. Although dye sublimation prints can create great-looking garments, it's not the best option for small-scale orders. It takes more time and is not suited for small quantities. Most screen printers require a minimum order to cover their costs.

Another important factor to consider is the cost of the printer. A sublimation printer costs between $500 and $1,000 to purchase. It also needs specialized dyes and transfer paper. You can also buy specialty vinyl to use with the printer. These materials can be quite expensive but can help you produce high-quality designs.

Environmental impact

The Environmental impact of dye sublimation t-shirt printing can be minimized by ensuring that garments are made from recycled or recyclable materials. Most sublimation processes require polyester fabrics, as the inks must be chemically bound to a polymer. Since polyester is not made from natural fibers, it contributes to microplastics in waterways and takes a long time to decompose. It is therefore important to ask manufacturers to use recycled polyester, and to have a recycling option for the finished product. Additionally, companies should strive to implement a closed-loop dyeing process, where the dye is recycled after it is used.

In addition, dye-sublimation ink products do not contain solvents, which are harmful to the environment. Solvents contribute to the production of ozone and smog. These pollutants contribute to poor air quality, which is harmful to human health. Solvents have also been linked to global warming.

One benefit of dye sublimation printing is that it can be used more than once. This is because the dyes are exhaustible. While subsequent prints will diminish in intensity, they are still suitable for multiple pieces, which is a plus for the environment. The only drawback of dye sublimation t shirt printing is that polyester is not the most eco-friendly material to use. However, with the use of recycled polyester, this process can be made more environmentally friendly.

Another advantage of dye sublimation is that it produces fewer physical samples. It is also ideal for small, custom job runs. Compared to screen printing, dye sublimation also saves water. The process requires less than 10 liters of water per square meter.


Before choosing a dye sublimation t shirt printing service, you should be aware of the sizes and maximum print areas. For example, you may want to make your design larger than the average shirt, but make sure to make the design fit within the available space. In most cases, the printing area starts three inches below the collar. For smaller shirts, the printing area begins two to 2.5 inches below the collar.

Choose a high quality, 100% polyester t-shirt or tank top. Alternatively, you may want to choose a t-shirt made of a blend of polyester and cotton. However, if you opt for a cotton t-shirt, the result will be faded, so you may want to avoid choosing this material.

Sublimation is a process that involves heating a sublimation ink to create a permanent image on the fabric. During the process, the ink turns into vapor, so keep nearby surfaces clean. White cardstock and paper can help prevent unwanted ink transfers, but you should also use heat-resistant tape. Moreover, make sure that your work area has good ventilation. A fan can help disperse the fumes. Be sure to keep your face away from the printer while it is still warm, as this can cause respiratory problems.

Sizes for dye sublimation t-shirt printing differ depending on the type of printing you want to do. Some printers can print as large as 13" x 19" and others can print as wide as 24" wide.

Transfer paper

Transfer paper for dye sublimation t shirts is used for printing on t-shirts. This product has several benefits. It works well on dark shirts and prints colors beautifully. However, the print does not last long and can crack after five washes. To avoid cracking, it is best to hand wash the shirt after printing.

Transfer paper is the most common and least expensive method of printing on t-shirts. It can be used for both inkjet and laser printers and works best with cotton blends. For polyester blends, sublimation paper is the best option. The paper releases a gas, which fuses with the fabric.

To use this type of transfer paper, you must first purchase special sublimation ink. You should also purchase special chemicals that help the dye particles to evaporate. You cannot use regular heat transfer paper on sublimation printers. Also, the ink you use will have an effect on the quality of the print.

Sublimation printing is the best method for printing on t-shirts as it produces a high-quality print. The ink used is a special dye, which when exposed to high heat bonds with the polyester fibers. The process is simple, but requires specialized equipment and transfer paper. The final product will be one of the best prints on the market.

Heat transfer paper works on a wide range of fabrics, including cotton and polyester blends. However, it is not recommended for 100% cotton garments. In addition, the quality of the print depends on the number of polyesters in the fabric.

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