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Fully Sublimated Shirts

How to Make Your Own Fully Sublimated Shirts

Fully sublimated shirts can be customized to feature the logo of a business or organization. Vapor Apparel offers fully sublimated shirts with custom logos and artwork embedded within the print pattern. They require a minimum order of 24 units and offer several environmentally friendly features. For example, their solar line of fabrics is recognized by the Skin Cancer Foundation as an effective barrier against harmful UV rays. Other features include M-Shield anti-microbial technology. In addition, several of the company's items are made from recycled water bottles.

Dye sublimation

Dye sublimation is the process of printing color onto a material by allowing the dye to change from a solid to a gas. This process produces a full-color print that's nearly permanent. It uses molecular and topical dyes to create vibrant designs without cracks or imperfections. The dye particles are designed to bond with a polymer, such as polyester, and ignore natural fibers.

Shirts made of polyester or nylon-based materials are great candidates for dye sublimation. They're also durable and don't fade after many wash cycles. If you're looking to create a colorful all-over design, dye sublimation is a great option.

To create a dye sublimation design, you'll need a PC or Epson printer, a T-shirt, and a heat press machine. You'll also need special dye sub ink and a special sublimation paper. The heat press will turn the dye into a gas, and the gasified dye particles will penetrate the fibers of the fabric. While the fabric's pores open during the dye sublimation process, they re-seal once the heat is removed.

A dye sublimation printer can print on a variety of materials, from 44" wide to 10' wide. Some are designed for a one-off project, while others are built for large-scale production. There are also different types of presses for different applications. Flatbed presses are ideal for printing t-shirts with all-over designs, while caleender presses use heated drums to transfer the dye.

While dye sublimation is a relatively new technology, it's already taking the apparel industry by storm. With its low setup and vivid colors, dye sublimation makes garments look incredible. In addition to that, it is 100% colour-fast.

Heat press

A heat press is a device that uses heat to transfer images onto different items. Whether it is a fully sublimated shirt, a shirt appliqué or an iron-on transfer, a heat press produces higher quality results. If you want to learn more about how a heat press works, check out this wikiHow. Most ink jet transfers work best on white or light-colored shirts. They work best when printed on special transfer paper. However, they will not work on laser printers.

Before using a heat press, you should make sure you have the correct temperature and pressure settings for your shirt. This will vary depending on the material of the shirt. A fully sublimated shirt should be heated to a temperature of around 365 degrees Fahrenheit (about 200 degrees Celsius). For 100% polyester garments, the temperature should be increased to 400 degrees Fahrenheit and the press should be turned on for 45 to 60 seconds at medium pressure. You should also use a pre-pressing pillow to remove wrinkles from the shirt and minimize press marks. Also, make sure to place the paper facing down on the shirt. Then, cover it with parchment paper to ensure that the transfer remains in place.

Sublimation transfers work by using a special ink that penetrates the fabric. The only type of fabric that will work well with this type of printing method is polyester. The other option is to purchase ready-made transfers, which are images that have been already printed. Using these is a much easier option than doing it yourself. It is also possible to use a heat press to attach embroidered designs.

Heat presses are designed to press designs on a variety of products. You can use them to create shirts, hats, and even coffee mugs. You can even start a new business out of this hobby.

Transfer paper

Sublimation printing uses a special transfer paper to transfer your design onto the fabric. This paper is similar to the ones you can find at craft stores, and works by creating a gas-like reaction with the dyes. When heat is applied, the dye particles penetrate the fabric fibers. When cooled, they re-seal, forming a molecular bond with the fabric.

Sublimation printing requires a shirt made from a polyester fabric, as this allows the ink to penetrate the fibers of the shirt. The process is easy to follow and only requires three steps. First, you need to create your design with a design software, then print the design on the transfer paper. Once that is complete, heat the transfer paper by aligning it with the shirt and pressing it with a heat press.

Sublimation printing requires special transfer paper and other equipment. The equipment needed for this process includes a special sublimation printer, special dyes and transfer paper. The process can also require the use of specialty vinyl. This type of printing allows you to print full-color designs on a variety of shirts.

The main difference between heat transfer paper and sublimation paper is that sublimation paper is self-weeding, while heat transfer paper is not. Heat transfer papers usually contain a transfer layer that carries the print to the garment. Once you have transferred the image, you need to cut the excess paper away from the image.

To use a heat press, you will need to make sure that the temperature is between 360 degrees and 400 degrees Fahrenheit. You should use a clamshell style heat press for this process, and apply pressure to the paper for 30 to forty seconds. You can then peel the paper from the shirt.


If you want to make your own fully sublimated shirts, you must purchase the right materials. To make shirts, you will need a sublimation printer and some sublimation paper. Once you have the correct material, you can make your design. Then, you must prepare the shirt for sublimation. Make sure that you pre-heat the heat press or EasyPress before you start the sublimation process. If you want to prevent wrinkles, you can place a sheet of cardstock inside the shirt before pressing it. Another option is to use butcher paper to get rid of the wrinkles.

Full dye sublimation is different from spot dye sublimation because it prints the graphics and shirt color at the same time. With this process, the design is printed on every inch of the garment, so it will never fade or peel. This sublimation process is the best option for custom-printed shirts because it allows you to use virtually any color shirt and put your design anywhere you want.

A fully sublimated shirt will be printed on a white fabric. This means that the design will not be seen by others. This method is particularly effective on designs that are humorous and unique. Since the process produces a bright and vivid range of colours, it has become a huge trend over recent years.

Full sublimation printing uses heat to transfer the ink from a special paper onto the fabric. This means that it can print on man-made fabrics and cotton. The best fabric material for fully sublimated shirts is polyester, as its pores open up and absorb the ink. The ink will not wear or fade because it bonds with the fabric's fibers.


Cost of fully sublimated shirts varies depending on the design, material and production methods used. Typically, it ranges between $7 and $8 per shirt. The difference is mostly related to the substrate and operational costs. The margins also depend on the size of the order. However, the price of sublimated t-shirts is cheaper than screen printed ones.

A small business typically concentrates on printing ink, paper, and substrates and shipping costs. While these costs are significant, they're not the only expenses you must consider in pricing. In addition to the ink and paper, you should also consider the cost of overheads and labour. A company that considers these factors will set its price for the product to reflect the total cost of production.

Sublimation prints are more durable than designs created with other methods. The dye particles adhere to the fabric fibers through a chemical bonding process. This is not possible with other design methods, which merely place the design on the surface. Therefore, sublimation prints are longer lasting and more vibrant. The cost of fully sublimated shirts may be higher, but the quality of the final product is worth it.

The cost of fully sublimated shirts can range from $3 to $50 per shirt. The prices of fully sublimated shirts depend on the materials used for printing. For example, 100% cotton shirts are not suitable for sublimation printing because the dye will wash out with frequent washing. In contrast, polyester shirts are usually cheaper and can be purchased in bulk. Sublimation delivers beautiful full color images on white and light colored garments, and is one of the few decoration processes that does not crack or fade when washed.

When purchasing fully sublimated shirts, it is important to consider the equipment necessary to get them done correctly. For instance, a high-quality press will cost anywhere from $300 to $3,000. It is worth the price to ensure quality and longevity.

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